Common problems

Suzuki Carry common problems

What MOT testers find on the Suzuki Carry: the parts that fail or get advisories most often at each age, against all cars of the same age. From 13,545 DVSA MOT tests taken 2022 to 2025.

MOT data updated 28 September 2026

At 20 years, the most tested age

Suspension fails per 100 MOTs (n=3,188)20.2

All cars at 20 years (n=1,845,952)16.5

Brakes advisories and minor defects per 100 MOTs (n=3,188)30.7

All cars, same age (n=1,845,952)33.7

What stands out

Exhaust, emissions and leaks fails show up on 12.9 of every 100 MOTs of a Suzuki Carry at 20 years old (n=3,188), against 7.0 for all cars of that age (n=1,845,952).
Steering fails are less common: 1.2 per 100 MOTs against 4.2 for all cars at the same age.
The fail item testers record most often at 20 years: component mounting prescribed areas: prescribed area excessively corroded significantly reducing structural strength, on 10.7 per 100 MOTs (all cars 2.9).
The most common advisory or minor defect: rigid brake pipes: corroded, covered in grease or other material, on 19.0 per 100 MOTs.

Problems by part at 20 years

How many of every 100 MOTs found a fail, or an advisory or minor defect, in each area. A test with faults in two areas counts in both.

Suzuki Carry at 20 years (n=3,188) against all cars at 20 years (n=1,845,952). Per 100 MOTs.
Area	Fails	All cars	Advisories	All cars
Suspension	20.2	16.5	28.4	35.2
Lights and electrics	19.7	21.2	13.4	17.4
Exhaust, emissions and leaks	12.9	7.0	6.3	15.6
Body and structure	11.5	9.2	20.4	15.6
Brakes	10.8	13.5	30.7	33.7
Windscreen, wipers and mirrors	7.3	7.6	7.0	6.4
Tyres	6.5	6.4	24.2	26.1
Seat belts and airbags	2.4	3.1	2.1	1.5
Steering	1.2	4.2	3.1	6.5
Number plates and VIN	0.6	0.7	4.3	6.3
Road wheels	0.1	0.4	0.3	1.1

What testers fail most on the Carry at 20 years

Fail items on the Suzuki Carry at 20 years (n=3,188), per 100 MOTs, with all cars at the same age (n=1,845,952).
Item	Area	Per 100 MOTs	All cars	Typical repair (estimate)
Component mounting prescribed areas: prescribed area excessively corroded significantly reducing structural strength	Suspension	10.7	2.9
Malfunction indicator lamp: inoperative or indicates a malfunction	Exhaust, emissions and leaks	6.6	2.5	diagnosis from £39 (rough guide)
Suspension ball joint worn	Suspension	6.1	2.3	£75 to £237 per side (rough guide)
Brake light not working	Lights and electrics	5.6	3.9	£10 to £47 per lamp
Tyre tread below 1.6 mm	Tyres	4.9	2.6	£88 to £145 per tyre
Catalyst emissions: Lambda reading after 2nd fast idle outside specified limits	Exhaust, emissions and leaks	3.9	1.5
Rigid brake pipes: excessively corroded	Brakes	3.8	2.5	£137 to £392 per car (rough guide)
Wipers not clearing screen	Windscreen, wipers and mirrors	3.6	3.4	£15 to £30 per blade
Exhaust system: has a major leak of exhaust gases	Body and structure	3.2	2.2	£182 to £263 per section
Dipped headlight not working	Lights and electrics	3.1	1.9	£18 to £86 per lamp

Early warnings: advisories and minor defects at 20 years

Advisories and minor defects are recorded, but the car still passes. Across all cars, a part with an advisory or minor defect failed at the next MOT 5.5 times in 100 (n=88,666,940 pairs of consecutive MOTs), against 0.3 times in 100 when the same part had none (n=12,936,860,350).

Advisories and minor defects on the Suzuki Carry at 20 years (n=3,188), per 100 MOTs, with all cars at the same age (n=1,845,952).
Item	Area	Per 100 MOTs	All cars	If it needs replacing (estimate)
Rigid brake pipes: corroded, covered in grease or other material	Brakes	19.0	15.2	£137 to £392 per car (rough guide)
Tread depth: worn close to legal limit/worn on edge	Tyres	15.4	15.7	£88 to £145 per tyre
Tyre condition: slightly damaged/cracking or perishing	Tyres	8.4	10.2	£88 to £145 per tyre
Play in steering rack inner joint(s)	Other	8.1	3.6
Component mounting prescribed areas: prescribed area is corroded but not considered excessive	Suspension	7.4	3.4
Brake discs: worn, pitted or scored, but not seriously weakened	Brakes	6.6	10.7	£148 to £376 per axle (rough guide)
Suspension arm pins and bushes: pin or bush worn but not resulting in excessive movement	Suspension	6.4	7.7	£92 to £237 per arm (rough guide)
Integral vehicle structure condition: is corroded but structural rigidity is not significantly reduced	Body and structure	6.3	2.0
Exhaust system: has a minor leak of exhaust gases	Body and structure	5.8	5.4	£182 to £263 per section
Brake pads: wearing thin	Brakes	5.3	5.7	£72 to £174 per axle (rough guide)

Repair estimates are a guide for an independent garage: labour at the national median local garage rate (median £78 an hour from 65 garages, ONS price quotes) times estimated labour hours, plus a parts band. Labour hours and most parts bands are estimates, not quotes, and prices vary by model, engine and region. A warning light fault shows the cost of the diagnosis only.

How problems change with age

Fails per 100 MOTs in the three most common areas at 20 years. Ages with fewer than 1,000 tests are not shown.
Age	Tests (n)	Suspension	Lights and electrics	Exhaust, emissions and leaks
17 years	1,234	17.7	17.9	11.1
18 years	2,307	18.0	18.0	13.0
19 years	2,915	19.6	18.8	12.4
20 years	3,188	20.2	19.7	12.9
21 years	2,343	19.5	20.1	11.6
22 years	1,558	20.2	18.4	11.4

What to check on a viewing

On the Suzuki Carry, testers most often record component mounting prescribed areas: prescribed area excessively corroded significantly reducing structural strength; malfunction indicator lamp: inoperative or indicates a malfunction; suspension ball joint worn. Look at these first, then the areas below.

Suspension

Listen for knocks or clonks over speed bumps and rough roads on the test drive.
Push down hard on each corner: the car should settle at once rather than keep bouncing.
Look behind the wheels for broken or heavily rusted coil springs and split rubber bushes.
Check that the car sits level and that no tyre is worn on one edge only.

Lights and electrics

With someone outside, try every light: dipped and main beam, indicators, brake lights, fog lights and number plate lamps.
Check that the warning lights come on with the ignition and go out once the engine runs.
Look for misted, cracked or yellowed headlamp lenses.

Exhaust, emissions and leaks

Start the engine from cold if you can and watch the exhaust for blue or black smoke.
Check that the engine warning light goes out after starting and stays out on the test drive.
Look under the car and around the engine for oil or fluid leaks, and listen for a blowing exhaust.

Ask for the car's MOT history and service record: advisories that repeat from one year to the next show what has been left. GOV.UK MOT history.

Questions

What are the most common problems on the Suzuki Carry?

At 20 years, the age with the most MOT tests (3,188), the fail items testers record most often on the Suzuki Carry are component mounting prescribed areas: prescribed area excessively corroded significantly reducing structural strength (10.7 per 100 MOTs), malfunction indicator lamp: inoperative or indicates a malfunction (6.6 per 100 MOTs), suspension ball joint worn (6.1 per 100 MOTs). The most common advisories or minor defects are rigid brake pipes: corroded, covered in grease or other material (19.0) and tread depth: worn close to legal limit/worn on edge (15.4).

Which parts of the Suzuki Carry fail more often than on other cars?

At 20 years: exhaust, emissions and leaks (12.9 per 100 MOTs against 7.0 for all cars); suspension (20.2 per 100 MOTs against 16.5 for all cars); body and structure (11.5 per 100 MOTs against 9.2 for all cars). Compared with 1,845,952 MOTs of all cars the same age.

Suzuki Carry problems by area

Other Suzuki models

All Suzuki models · Common problems by make

Read this with care. A fail rate is not a measure of build quality. How far cars are driven, how they are used and how well owners maintain them all change it, and wear items such as tyres and brake pads are common fails. Compare a model only with cars of the same age. Methodology and limits.

The all cars figures cover all class 4 vehicles (cars and light vans) tested at the same age.

Looking at a Suzuki Carry?

These figures describe the model, not the car in front of you. Found one you might buy? See what the VetTheCar Buying Report covers, or use the tools that work without a registration.

See a sample report Car tools · MOT fail rates by model · Compare models by MOT record

Repair estimates: ONS consumer price quotes for local garage labour (09/2025 to 08/2026), the MOT inspection manual for defect wording, and estimated labour hours and parts bands. Not affiliated with or endorsed by ONS.

Source

Contains public sector information licensed under the Open Government Licence v3.0. Source: DVSA anonymised MOT test data, class 4 normal MOT tests, 2022 to 2025. MOT data updated 28 September 2026.

Not affiliated with or endorsed by DVSA. How we calculate these figures · Data sources