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MOT fail · manual section 4.1.1

Headlamp not working on main beam

What this MOT fail means, how often testers record it and what the usual repair costs. From 130,233,413 DVSA MOT tests taken 2022 to 2025.

MOT data updated

As a fail, per 100 MOTs (n=130,233,413)0.23
Most often at25 years
Times recorded301,800

Times recorded adds every DVSA code with this wording, so a test can record it more than once, for example on two wheels under separate codes.

What it means

This is a major defect: the car fails its MOT. A major defect may affect the car’s safety, put other road users at risk or harm the environment. The car fails its MOT and the defect must be repaired.

Every lamp is checked for whether it works, its colour, its condition and its aim, along with the battery, wiring and dashboard warning lamps. Many lamp defects are quick fixes such as a bulb, but some point to a fault in a lamp unit or the wiring.

The MOT inspection manual describes the defect (section 4.1.1) as:

A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED

Read this section of the MOT inspection manual on GOV.UK

The DVSA codes counted on this page: the manual item and the defect text as DVSA records them. The heading above joins the two, as a certificate does; the tester also adds the position, such as nearside front.
ResultManual itemDVSA defect textRecords
Fail MajorHeadlampnot working on main beam (4.1.1)301,800

Got an MOT advisory or defect on a certificate? Paste it into the MOT advisory checker to see what it means.

How common it is by age

Testers record it most at 25 years: 0.63 per 100 MOTs (n=313,355 tests at that age).

Per 100 MOT tests of cars at each age, all makes. We show no figure below 20 tests.
AgeFail per 100Tests (n)
3 years0.0388,016,463
4 years0.0528,699,937
5 years0.0769,425,360
6 years0.1010,382,720
7 years0.1310,537,318
8 years0.1710,440,457
9 years0.239,949,012
10 years0.279,049,507
11 years0.318,087,514
12 years0.347,303,151
13 years0.356,612,160
14 years0.376,054,526
15 years0.395,591,675
16 years0.394,858,625
17 years0.394,040,458
18 years0.373,261,622
19 years0.372,479,858
20 years0.391,845,952
21 years0.421,321,417
22 years0.47913,980
23 years0.52619,531
24 years0.56428,815
25 years0.63313,355

Models that get it most

Each model generation is compared with cars of the same ages and fuel, so older and diesel models are not penalised for their age or fuel. Generations are never pooled.

Model generations with the highest rate as a fail, against cars of the same ages and fuel. A model’s figure counts this defect only at ages where it is among that model’s 25 most recorded items, and as zero elsewhere, so it is a floor. Tests (n) are all the generation’s MOT tests at ages with at least 1,000 tests each; at least 5,000 in total.
ModelPer 100 MOTs, at leastSame ages and fuelTimes as oftenTests (n)Ages
MG ZSfirst used 2017 or laterMG ZS headlight bulb replacement MG ZS electrical and lighting problems1.100.05819.1143,1703 to 7
Jeep Cherokeefirst used 2014 or laterJeep Cherokee electrical and lighting problems2.630.2112.421,1726 to 11
Jeep Compassfirst used before 2017Jeep Compass electrical and lighting problems3.360.3011.09,2239 to 13
Toyota C-HRToyota C-HR headlight bulb replacement Toyota C-HR electrical and lighting problems0.940.195.0307,0133 to 8
Infiniti Q300.640.144.618,8565 to 9
Land Rover Range Rover EvoqueLand Rover Range Rover Evoque headlight bulb replacement Land Rover Range Rover Evoque electrical and lighting problems0.780.174.4704,7153 to 14
Vauxhall InsigniaVauxhall Insignia headlight bulb replacement Vauxhall Insignia electrical and lighting problems1.040.254.0834,8803 to 16
Saab 9-5Saab 9-5 electrical and lighting problems1.540.384.033,14312 to 23
Renault ZoeRenault Zoe headlight bulb replacement Renault Zoe electrical and lighting problems0.670.173.974,2663 to 11
Kia StonicKia Stonic electrical and lighting problems0.200.0563.594,8083 to 7
Peugeot 108Peugeot 108 electrical and lighting problems0.380.113.3296,8263 to 11
Vauxhall AntaraVauxhall Antara headlight bulb replacement Vauxhall Antara electrical and lighting problems1.070.323.383,9637 to 16
Fiat 500Fiat 500 electrical and lighting problems0.560.193.01,394,4333 to 17
Ford RangerFord Ranger electrical and lighting problems0.460.192.4426,5423 to 24
Toyota IQToyota IQ electrical and lighting problems0.680.312.267,4099 to 16
Volkswagen BeetleVolkswagen Beetle headlight bulb replacement Volkswagen Beetle electrical and lighting problems0.650.312.1180,5775 to 24
Nissan PathfinderNissan Pathfinder electrical and lighting problems0.800.401.923,53210 to 19
Mazda BongoMazda Bongo electrical and lighting problems0.700.361.935,0666 to 25
Toyota AurisToyota Auris electrical and lighting problems0.690.361.8623,9503 to 18
Jeep PatriotJeep Patriot electrical and lighting problems0.720.391.88,21012 to 16
Read this with care. A fail rate is not a measure of build quality. How far cars are driven, how they are used and how well owners maintain them all change it, and wear items such as tyres and brake pads are common fails. Compare a model only with cars of the same age. Methodology and limits.

Repair and cost

The usual repair is headlight bulb replacement, priced per bulb.

Median price (78 shops)£3.99
Middle half of prices£2.50 to £7.99

ONS price quotes for “CAR BULB 12 VOLT SPECIFY WATTS”, September 2025 to August 2026, UK, 1,677 quotes from 78 shops, priced per bulb. This is the price of the bulb. Some cars need a bumper or wheel-arch liner removed to reach it, which adds labour, and many newer cars have sealed LED lamps with no separate bulb. Consumer prices as quoted.

If a garage also charges labour

Local garage labour, per hour (65 shops)£78
Local garage, middle half£70 to £96
Main dealer labour, per hour (62 shops)£156
Main dealer, middle half£144 to £174

Median hourly rate charged for car repairs, from 1,058 local garage and 953 main dealer price quotes collected by the ONS, September 2025 to August 2026. The same shops are priced each month, so the number of shops is the real sample.

Headlight bulb replacement: cost and the models that need it more often

Related MOT defects

Buying a used car?

These figures describe all cars, not any one car. Found one you might buy? See what the VetTheCar Buying Report would tell you.

Source

Contains public sector information licensed under the Open Government Licence v3.0. Source: DVSA anonymised MOT test data, class 4 normal MOT tests, 2022 to 2025, and the MOT inspection manual published on GOV.UK. Prices: ONS consumer price inflation price quotes, September 2025 to August 2026, UK.

MOT data updated . Prices updated .

Not affiliated with or endorsed by DVSA or the Office for National Statistics. How we calculate these figures · Data sources