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Suzuki Jimny corrosion welding repair: MOT fails on these items more often than other cars of the same age

At MOT, the Suzuki Jimny fails on items fixed by corrosion welding repair at least 3.7 times as often as cars of the same ages and fuel. From 98,308 MOT tests at 23 ages (3 to 25 years), DVSA data 2022 to 2025.

MOT data updated

Suzuki Jimny, at least, per 100 MOTs (n=98,308)9.41
Cars of the same ages and fuel, per 100 MOTs2.48
Times as often≥ 3.7
Ages compared23

What this shows

These are MOT fail items that corrosion welding repair fixes, as testers found them on the day of the test. Repairs done between MOTs never show up in MOT data, and mileage is not taken into account, so this is not how often owners pay for the repair.

By age

Fail items fixed by corrosion welding repair, per 100 MOT tests, against cars of the same age and the same fuel mix. The model figure is a floor: DVSA data lists each model’s 25 most recorded items per age, and an item outside that list is counted as zero. The comparison figure is a ceiling: an item too rare to be listed for a fuel is counted at its highest possible value.

Suzuki Jimny: ages with at least 1,000 tests.
AgeSuzuki Jimny per 100Same age and fuel per 100Tests (n)
3 years00.0022,912
4 years00.0022,985
5 years00.0033,585
6 years00.0033,708
7 years00.0063,521
8 years00.0123,878
9 years00.0253,801
10 years00.0653,685
11 years1.440.163,484
12 years3.160.343,326
13 years5.360.633,282
14 years8.671.213,634
15 years11.91.804,677
16 years15.22.485,712
17 years16.83.116,665
18 years16.33.547,442
19 years15.54.017,550
20 years14.04.537,226
21 years15.55.146,260
22 years15.85.854,814
23 years14.56.623,272
24 years16.47.151,886
25 years15.57.301,003

How we decide: a page exists only when the main generation’s rate, weighted to its own mix of ages and fuels, is at least 1.5 times the rate of cars of the same ages and fuel, from at least 50,000 tests at 3 or more ages, with at least 100 expected items.

Read this with care. A fail rate is not a measure of build quality. How far cars are driven, how they are used and how well owners maintain them all change it, and wear items such as tyres and brake pads are common fails. Compare a model only with cars of the same age. Methodology and limits.

What garages charge

Prices are national. They are not specific to the Suzuki Jimny.

No public source records the price of this whole job, and the time it takes varies from car to car, so we do not publish a single figure. Garages charge by the hour, so ask for a quote that lists labour time and parts. The rates below are what UK garages charge per hour.

Local garage labour, per hour (65 shops)£78
Local garage, middle half£70 to £96
Main dealer labour, per hour (62 shops)£156
Main dealer, middle half£144 to £174

Median hourly rate charged for car repairs, from 1,058 local garage and 953 main dealer price quotes collected by the ONS, September 2025 to August 2026. The same shops are priced each month, so the number of shops is the real sample.

Corrosion welding repair: garage rates and all models

MOT defects this repair fixes

More on the Suzuki Jimny

Other models that fail on these items more often

ModelTimes as oftenTests (n)
Ford Transitat least 5.31,227,954
Ford Transit Connectat least 4.5676,611
Ford Kaat least 4.5743,190
Alfa Romeo Giuliettaat least 3.3104,085
Toyota Aygoat least 3.11,006,151
Citroen Relayat least 3.057,180
Citroen Xsaraat least 2.8125,734
Jaguar X-Typeat least 2.6111,254
SEAT Alhambraat least 2.5110,632
Volkswagen Sharanat least 2.4145,752

Looking at a Suzuki Jimny?

These figures describe all cars, not any one car. Found one you might buy? See what the VetTheCar Buying Report would tell you.

Source

Contains public sector information licensed under the Open Government Licence v3.0. Source: DVSA anonymised MOT test data, class 4 normal MOT tests, 2022 to 2025, and the MOT inspection manual published on GOV.UK. Prices: ONS consumer price inflation price quotes, September 2025 to August 2026, UK.

MOT data updated . Prices updated .

Not affiliated with or endorsed by DVSA or the Office for National Statistics. How we calculate these figures · Data sources