Vehicle recall R/2020/269

Volvo XC40 recall: Bolts in the battery disconnect unit are not torqued to specification

DVSA recall R/2020/269 names the Volvo XC40. It was launched 15 September 2020. It covers vehicles built 13 January 2020 to 14 May 2020.

Recall data updated 22 September 2026

Recall: R/2020/269
Launched: 15 September 2020
Issued by: VOLVO CAR
Manufacturer reference: R10040
Vehicles: 1 across the lines below

What can go wrong

Bolts in the Battery Disconnect Unit (BDU) [a component of the High Voltage (HV) Battery] are not torqued according to specification and a bolt may come loose.

The fix

Replace the High Voltage Battery

Models and build dates

As listed in the DVSA recall file. Vehicle numbers are DVSA figures for each line.
Model	Built	Vehicles
Volvo XC40	13 January 2020 to 14 May 2020	1

Is a specific car affected? A recall lists models and build dates, not individual vehicles, so these pages cannot tell you whether one car is included. Enter the registration on the DVSA vehicle recall checker on GOV.UK, or give the vehicle identification number (VIN) to the manufacturer or one of its dealers. Buying used? Ask the seller for proof that any recall work was done.

Other recalls for these models

R/2021/017 A cable harness in the engine compartment may be assembled in the incorrect position 25 January 2021, Volvo XC40
R/2021/025 Two nuts on the brake booster have been assembled with insufficient torque 28 January 2021, Volvo XC40
R/2021/060 High voltage contactors in the battery energy control module may open during driving 24 February 2021, Volvo XC40
R/2020/073 Software issue means that automatic emergency brake system may not engage 16 March 2020, Volvo XC40, Volvo XC60, Volvo V90 and others
R/2020/071 One of the nuts securing the brake booster to the firewall is missing. 16 March 2020, Volvo XC40
R/2021/331 Potentially insufficient or missing welding connection in the hydraulic unit of the brake system 18 September 2021, Volvo XC60, Volvo V90, Volvo V60 and others

Found one you might buy?

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Source

Contains public sector information licensed under the Open Government Licence v3.0. Source: DVSA vehicle recall records (RecallsFile.csv), recalls launched 1992 to 2026. Recall data updated 22 September 2026.

Recall wording is DVSA's, with capitals and punctuation tidied and American spellings such as tire, center and windshield given in British English. We list a recall when its make and model match a car or van family with at least 1,000 DVSA MOT tests from 2022 to 2025, and when the maker of the vehicle issued it.

Not affiliated with or endorsed by DVSA. Methodology · Data sources