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Common problems by part

Peugeot 407 body and structure problems

DVSA MOT tests 2022–2025 · 7,988 MOT tests · Updated

At 16 years, 12.5 in 100 MOT tests of the Peugeot 407 failed on body and structure, against 7.6 for all class 4 vehicles the same age (all test years; 7,988 MOT tests) [1].

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  • Against all class 4 vehicles the same age: fails 1.6–1.8× as often as all class 4 vehicles the same age (all test years), 1,001 MOT tests with a fail
  • By age: seen at 9 ages from 12 to 20 years, 41,389 MOT tests
  • Most common fail: Driveshaft CV boot split, 10.4 per 100 MOT tests

Figures are for the model as a whole, not for one car.

What the MOT tests show

What we know

12.5 fails per 100 MOT tests at 16 years, against 7.6 for all class 4 vehicles tested at 16 (all test years). The Peugeot 407 fails more often here.

Why it matters

A body and structure fail stops the car passing until it is fixed; the most common one is rated major by DVSA.

What to check

Look under the sills, jacking points and rear subframe for rot, bubbling or fresh underseal over a repair, and check every door, bonnet and boot shuts properly.

Peugeot 407 body and structure fails by age

Peugeot 407 body and structure fails per 100 MOT tests by ageSolid line: the Peugeot 407. Dashed line: all cars the same age. The table below lists every value.05101512 years: 14.2 per 100 (all cars 4.3), 1,723 MOT tests1213 years: 14.2 per 100 (all cars 5.0), 3,279 MOT tests1314 years: 14.6 per 100 (all cars 5.9), 4,590 MOT tests1415 years: 14.0 per 100 (all cars 6.7), 6,821 MOT tests1516 years: 12.5 per 100 (all cars 7.6), 7,988 MOT tests1617 years: 10.5 per 100 (all cars 8.3), 7,476 MOT tests1718 years: 9.8 per 100 (all cars 8.7), 5,407 MOT tests1819 years: 9.6 per 100 (all cars 9.0), 2,968 MOT tests1920 years: 7.5 per 100 (all cars 9.2), 1,137 MOT tests20
Fails per 100 MOT tests by age, all first-use years pooled. Peugeot 407 All class 4 vehicles the same age Shaded: over 18 years, survivors only.
AgeMOT testsFails per 100All class 4 vehicles the same age
121,72314.24.3
133,27914.25.0
144,59014.65.9
156,82114.06.7
167,98812.57.6
177,47610.58.3
185,4079.88.7
19*2,9689.69.0
20*1,1377.59.2

All first-use years of the Peugeot 407 pooled at each age, against all class 4 vehicles at that age over all 2022–2025 test years. * Only survivors are still tested at this age.

What fails in the body and structure at 16 years

Fails

Advisories (not fails)

Replace CV joint boot cost

Repair figures are estimates, not quotes: how we estimate repair costs.

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How to check on a test drive

Look under the sills, jacking points and rear subframe for rot, bubbling or fresh underseal over a repair, and check every door, bonnet and boot shuts properly.

The most common advisory here in MOT records: Drive shaft joints: constant velocity boot severely deteriorated.

Check one Peugeot 407, not the average

The figures here describe Peugeot 407 cars as a group. These free tools answer for one car. Each line says what the tool reads.

Other Peugeot 407 problems

Body and structure on rival models

Questions people ask

Does the Peugeot 407 have more body and structure problems than other cars?

1.6 to 1.8 times the body and structure fail rate of all class 4 vehicles the same age at 16 years (all test years), from 7,988 MOT tests. The interval is clear of 1.2 in the same direction at 4 of the 9 ages seen (ages up to 18 with at least 100 MOT tests with a fail).

How common are Peugeot 407 body and structure problems?

12.5 in 100 MOT tests at 16 years failed on body and structure, against 7.6 for all class 4 vehicles the same age (all test years; 7,988 MOT tests).

What is the most common Peugeot 407 body and structure fail?

10.4 in 100 MOT tests at 16 years: Driveshaft CV boot split (833 MOT tests with it).

Sources

  1. Driver and Vehicle Standards Agency, Anonymised MOT tests and results, 2022 to 2025. DVSA MOT data, Open Government Licence v3.0, 41,389 MOT tests. Accessed 7 Oct 2026.
  2. Office for National Statistics, Consumer price inflation, local price quotes (car repair items). ONS price quotes, series 610236. Accessed 7 Oct 2026.

Parts: against all class 4 vehicles at the same age, all 2022–2025 test years pooled, not adjusted for mileage. Breakdowns and non-MOT faults are not in this data. How we compare